Simple Operation Continuous Carbonization Furnace Energy Recyclable
Brand Name:BENENV
Certification:SW17Q10910R0S
Model Number:BMT-30
Minimum Order Quantity:1 Set
Delivery Time:6-10 weeks
Payment Terms:T/T
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Building B,C,F, Xieqiao Industry Park, E.p.Science Technology Park, Yixing, Jiangsu, China
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Product Details
Company Profile
Product Details
New Technology Continuous Carbonization Furnace Treatment Equipment From Japan
Brief Introduction
Sludge drying and carbonization is a newly developed sludge
recycling technology by Benenv. It is the result of the painstaking
efforts of Japanese experts and Chinese professors in incineration,
drying, carbonization field. This technology integrates the
advantages of sludge drying and carbonization, and is both stable
and dioxin free during the treatment process. During the process,
drying is through direct heating while carbonization is through
medium carbonization, which produces high quality products.
carbonization is a thermo-chemical process. It allows transforming
structured molecules of wood, and cellulose products into coal.
Carbonization is obtained through the elimination of water and
volatile substances from the vegetal matter, due to the action of
heat in charcoal pile.
Our company, Kingtiger, have focused on developing varieties of
sludge carbonization equipments and obtained lots of achievements,
including slime carbonization plant, adhesive dirt carbonization
plant, sewage sludge carbonization plant and drilling mud
carbonization plant. Compared with traditional sludge management,
our carbonization disposal can not only benefit living environment
of citizens, but also achieve resource recycling with high
efficiency, high output and high quality.
Working Process of Kingtiger Sewage Sludge Carbonization Machine:
1. Collect the raw material into the measuring conveyor by the
material reclaimer machine.
2. The dispersion foggy device in the timber dryer pre-dries out
the raw material which will free fall inside the carbonization
machine and been dried out for the second time.
3. Then materials fall into the outside bin of the machine and
start the high temperature pyrolysis, sulfur emission, flue gas
volatile, carbon focused in the carbonization process.
4. The carbide will be discharged by the Water-cool conveyor, and
the rest hot flue gas and heat will be suffered desulfurization
process and smoke abatement process.
5. The smoke abatement and desulfurization steam will be cooled by
the condenser and led to the recycle water pool.
Process Feature
No bound issue
The sludge is very sticky, and has a special adhesive-phase
reaction during the drying process (water content around 40%-60%).
During this short period, sludge is easily caking, with hard
surface, yet still mud state inside. There is a special
disintegrating and mixing device inside super dryer, which rotates
with high speed during drying process, and breaks the adhesive
phase sludge into small particles, thus increase the drying
efficiency.
Low running costs, energy recyclable
After medium temperature carbonization, dried sludge generates
large quantities of dry distillation gas under anaerobic condition.
The gas is introduced into the combustion chamber of carbonizer as
heat source. The high-temperature fume is pumped into dryer as the
heat source. Therefore, running cost is low while thermal energy
can be utilized and recyclable.
Total sludge volume reduced by more than 90%
After dried by super drier initially, and then carbonized by
carbonizer with a further volume reduction; finally, the volume of
the sludge can be reduced by 90%.
Simple operation, short processing time, small footprint
The entire process is fully automatic, and in accordance with the
explosion-proof safety system which is designed to reduce human
activities on the environment damage. Equipment is with small size,
small footprint, short processing time, high reliability, suitable
for construction operations in harsh environments. The overall
level of equipment and process are leading the industry.
Harmless carbonized product with a wide range of uses
After the drying and medium temperature carbonization, sludge
ultimately becomes stable particles with size of 1-5mm. Meanwhile,
heavy metals have been solidified and the problem of heavy metals
in sludge is solved fundamentally.
End Products in BENENV Sewage Sludge Carbonization Plant:
After the process which includes high temperature pyrolysis,
volatile gas, sulfur emission, carbon enrichment of garbage
disposal technology, the end product we get is artificial
carbon/charcoal which owns fixed higher carbon content (about 90%),
Compared with the general coal, it is about twice its carbon
content ( usually fixed carbon content of coal is 55% ). Besides,
it is a new type of high-grade fuel with good flammability, while
some biomass after carbonization has very strong activation (it can
be activated up to 75%), There is no doubt that it is an ideal
material for manufacturing activated carbon. And if this carbon
black can be processed by professional carbon black processing
plant, it will be sold by higher price.
Sewage Sludge Carbonization Plant:
| Item | Details | |||
| Model | BST-05 | BST-10 | BST-20 | BST-30 |
| Hourly Feeding Capacity | 500kg | 0.8-1 Tons | 1.5-2Tons | 2.5-3Tons |
| Working Method | Continuous | |||
| Raw Materials | 1. All kinds of biomass waste, such as sawdust, Coconut shells, olive shells, palm shells, bamboo,etc. 2. Civil sludge, municipal sludge, industrial sludge,etc 3. MSW | |||
| Reactor Size | Φ800 | Φ1000 | Φ1300 | Φ1700 |
| Pattern | Horizontal & Rotary | |||
| Heating Materials | Charcoal, Wood, diesel, Natural Gas, LPG, Biomass, etc. | |||
| Total Power | 40 kw/h | 55kw/h | 60kw/h | 72kw/h |
| Floor Area (L*W*H) | 30m*15m*7m | 35*15*7m | 45*15*10m | 50*15*10m |
| Operating Pressure | Constant Pressure | |||
| Cooling Method | Recycling Water Cooling | |||
| Life span | 5-8 Years | |||
Packing and Delivery
1. The normal package is wooden box(Size: L*W*H). If export to European countries,the wooden box will be fumigated.If container is too tighter,we will use pe film for packing or pack it according to customers special request.
2. We also support 20',40' container delivery, use soft packaging to protect machine well. If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.
Why Choose Us?
1. BENENV has more than 2 decades of experience in wastewater and sludge treatment.
2. We introduce Japanese technology and hire Japanese experts, thus our product is far more better than other Chinese manufacturers.
3. We only use the best parts from best supplier.
4. We have our own R&D center and complete manufacture system.
Simple Operation Continuous Carbonization Furnace Energy Recyclable
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