Product Details
Automatic Filling And Crimping Machine 10ml To 30ml TUV
Certification
1. Brief introduction.
- This filling production line was designed by our own company with
bottle feeding platform, peristaltic pump filling, plug and cap
sorting vibratory disk, automatic plugging and crimpping mechanism.
This filling line stable running speed is 15~20 bottles/min. It is
specially designed for 10~30ml vial bottle.
2. Technical features.
2.1. Filling plugging and capping machine
2.1.1. Features.
- This machine layout is smart and compact which also adopted
humanized design in terms of operating habits.
- The operation interface is made of colorful LCD touch screen, and
the whole machine system is controlled by PLC.
- Precise CAM technology to take the cap for capping. The capping
unit adopts servo technology to control the capping force. By
changing the servo drive output parameters to change the rotate
speed,ensures the torque of the screw cap is relatively constant.
And the quantitative setting ,quantitative control are made to
ensure that the cap is screwed properly on the bottles, and the
torque of the cap is reliable and stable.
- With the equipment operation monitoring function. The operation
condition of the main parts of the machine has a dynamic display on
the HMI, which makes the operation state of the machine clear at a
glance, easy to operate and maintain. When the machine is in a
state of alarm, in addition to the sound and light alarm, the
dynamic display alarm position and cause can be displayed on the
HMI.
- The whole line is made of intelligent control, the upstream and
downstream stations running are with interlocking control function.
- Most parts are made of stainless steel SUS 304#, aluminum alloy
material, etc. and the filling needle made of 316L material(can be
plastic if customer need), in line with the pharmaceutical
enterprises GMP requirements and other industry products packaging
requirements.
- 100 purification laminar flow hood against GMP requirements (This
is for your optional).
2.1.2. Parameters
Item | Model and Specification |
Model | PW-HGX211 |
Filling volume(range) | 5ml(5~30ml) |
Filling Method | Linear type peristaltic pump. |
Filling Accuracy | ±0.5~1% |
Capacity | 15~20 bottles per minute |
Power Supply | 380V 50Hz(can be customized) |
Power | 3KW |
Compressed Air | 0.4~0.7Mpa 25~35L/min |
2.1.3. Main configuration:
Items | Brand | From |
PLC | Siemens | Germany |
Touch screen | Fuji | Japan |
VFD | Mitsubishi | Japan |
Photoelectric sensor | OMRON and SICK | Japan and Germany |
Pneumatic components | SMC | Japan |
Main motor | ABB | Swiss |
Other motors | Domestic | China |
2.2. Labeling machine.
PW-T501 (third generation) Labeling Machine adopts the
international top high-speed servo Labeling technology, Labeling
system, locating system,brushing system, control system,conveyor
system as the perfect combination. This makes Perwin Labeling
technology more precise and more stable.
2.2.1. Features.
- The Labeling system can be monitored through the colorful touch
screen.
- This Labeling machine is with muti-step speed control system. You
can choose the Labeling speed by clicking the speed control
function precisely and rapidly.
- The Labeling machine is with initial position setting function.
However big the Labeling diameter is and whatever length the label
might be. You can start setting the initial position on the touch
screen or you can input the known parameter directly before running
the machine.
- The Labeling machine adapts the Labeling delay function. The
Labeling position could be adjusted slightly which makes the
Labeling quality better.
- The Labeling machine adapts the counting function. The product qty
could be calculated automatically and this can be seen on the
human-computer interface.
- The Labeling machine adapts the Labeling qty setting function. You
can pre-set the Labeling qty, then the machine stops running after
this qty reaches.
- The Labeling rolling,pasting system could be adjusted up and down
,left and right. This is good for other dimension Labeling use.
- The machine is equipped with the operation monitoring function. The
main process and machine running status can be shown on the LED
touch screen which makes the operator well know the machine status
and easy to operate and maintenanc
- The production line is intelligent controlled entirely. The earlier
process and the later process could be controlled like a chain.
- Most components adopt the SUS 304 and aluminum alloy which conforms
to the medical corporations GMP requirement and other Packaging
requirement.
2.2.2. Parameters
Model | PW-WT501 |
Labeling Appliance | 15ml round bottle |
Speed | Above 80 bottles/min |
Accuracy | ±0.5mm |
Label roll outer diameter | ≤375mm |
Label roll inner diameter | 76mm |
Label Length | 10~200mm |
Label distance | ≥3 mm |
Power | 220V 50Hz(Can be customized) |
Rate | 1 KW |
Air Pressure | 0.4~0.7Mpa |
Note | Upper parameters are just for reference |
2.2.3. Main configuration:
Item | Brand | Origin |
PLC | Siemens | Germany |
Touch screen | FUJI | Japan |
Server motor | Panasonic | Japan |
VFD | Mitsubishi | Japan |
Pneumatic components | SMC | Japan |
Bottle detecting sensor | OMRON | Japan |
Label detecting sensor | Leuze | Germany |
Company Profile
Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and
became a member of China Association for Pharmaceutical
Equipment(CAPE), standing director unit of China Association of
Laboratory Medicine Products and passed ISO9001:2008 international
quality system certification in these years. PERWIN has been
focusing on the R & D, manufacturing and sales of the Liquid
Filling Production Line Equipment, Sticker Labeling Machine and
induction sealer, which are widely used in fields of in vitro
diagnostics (IVD) and pharmaceutical industries. As the main
production site, PERWIN Science and Technology Co., Ltd was founded in January, 2011.
The extensive professional experience of the PERWIN technical team enables us to offer our customers unique solutions
and cost-effective products, and to customize products according to
their individual requirements.
PERWIN holds the service ideology of “Customer Priority”and provides
customers with the most meticulous and considerable after-sell
service. Our vision is to take "technology, innovation, integrity"
as our business philosophy, and endeavor to make our products and
services a reliable choice for customers to acquire wealth, that is
to say, our happiness relies on customers’ satisfaction. PERWIN strives to be the most representative company in the fields of
automatic production lines equipment in domestic and international
market of diagnostic reagents, pharmaceutical industries and
gradually become an important and influencial brand in the world.