Product Details
PW-HGX211 2 Nozzles Filling Machine For Drop Liquid / Eye Drops
1. Brief introduction.
- This filling production line was designed by our own company with
bottle feeding turntable, linear type peristaltic pump filling,
plug and cap sorting vibratory disk, automatic plugging and capping
mechanism, check weigher and labeling machine. This filling line
stable running speed is 15~20 bottles/min. It is specially designed
for 15ml dropper bottle.
2. Working process:
2.1. Bottle feeding turntable.
- Put the bottles into the turntable, and the bottles will be
transported to the filling plugging and capping machine
automatically.
2.2. Filling plugging capping machine.
- When the bottles come to the star wheel, the machine will start
filling plugging and capping process. Rise-and-fall filling system
ensures no foaming with 2 linear peristaltic pumps and plugging
with 1 plugging head, capping with 1 capping head.
2.3. Check weigher.
- After capping, the bottles will be delivered to clamping
conveyor(the bottles is soft, therefore need this) and the bottles
weight will be checked and bottles with abnormal weight will be
rejected automatically.
2.4. Labeling machine.
- After filling plugging and capping machine, the bottles will be
delivered to vertical type round bottle labeling machine, which
will finish sticker labeling. (printing the batch number,
production date, expiration date etc. is for your optional)
3. Technical features.
3.1. Filling plugging and capping machine
3.1.1. Features.
- This machine layout is smart and compact which also adopted
humanized design in terms of operating habits.
- The operation interface is made of colorful LCD touch screen, and
the whole machine system is controlled by PLC.
- Precise CAM technology to take the cap for capping. The capping
unit adopts servo technology to control the capping force. By
changing the servo drive output parameters to change the rotate
speed,ensures the torque of the screw cap is relatively constant.
And the quantitative setting ,quantitative control are made to
ensure that the cap is screwed properly on the bottles, and the
torque of the cap is reliable and stable.
- With the equipment operation monitoring function. The operation
condition of the main parts of the machine has a dynamic display on
the HMI, which makes the operation state of the machine clear at a
glance, easy to operate and maintain. When the machine is in a
state of alarm, in addition to the sound and light alarm, the
dynamic display alarm position and cause can be displayed on the
HMI.
- The whole line is made of intelligent control, the upstream and
downstream stations running are with interlocking control function.
- Most parts are made of stainless steel SUS 304#, aluminum alloy
material, etc. and the filling needle made of 316L material(can be
plastic if customer need), in line with the pharmaceutical
enterprises GMP requirements and other industry products packaging
requirements.
- 100 purification laminar flow hood against GMP requirements (This
is for your optional).
3.1.2. Parameters
Item | Model and Specification |
Model | PW-HGX211 |
Filling volume(range) | 15ml(5~30ml) |
Filling Method | Linear type peristaltic pump. |
Filling Accuracy | ±0.5~1% |
Capacity | 15~20 bottles per minute |
Power Supply | 380V 50Hz(can be customized) |
Power | 3KW |
Compressed Air | 0.4~0.7Mpa 25~35L/min |
3.1.3. Main configuration:
Items | Brand | From |
PLC | Siemens | Germany |
Touch screen | Fuji | Japan |
VFD | Mitsubishi | Japan |
Photoelectric sensor | OMRON and SICK | Japan and Germany |
Pneumatic components | SMC | Japan |
Main motor | ABB | Swiss |
Other motors | Domestic | China |
3.2. Labeling machine.
PW-T501 (third generation) Labeling Machine adopts the
international top high-speed servo Labeling technology, Labeling
system, locating system,brushing system, control system,conveyor
system as the perfect combination. This makes Perwin Labeling
technology more precise and more stable.
3.2.1. Parameters
Model | PW-WT501 |
Labeling Appliance | 15ml eye drop bottles |
Speed | Above 80 bottles/min |
Accuracy | ±0.5mm |
Label roll outer diameter | ≤375mm |
Label roll inner diameter | 76mm |
Label Length | 10~200mm |
Label distance | ≥3 mm |
Power | 220V 50Hz(Can be customized) |
Rate | 1 KW |
Air Pressure | 0.4~0.7Mpa |
Note | Upper parameters are just for reference |
3.2.2. Main configuration:
Item | Brand | Origin |
PLC | Siemens | Germany |
Touch screen | FUJI | Japan |
Server motor | Panasonic | Japan |
VFD | Mitsubishi | Japan |
Pneumatic components | SMC | Japan |
Bottle detecting sensor | OMRON | Japan |
Label detecting sensor | Leuze | Germany |
Company Profile
Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and
became a member of China Association for Pharmaceutical
Equipment(CAPE), standing director unit of China Association of
Laboratory Medicine Products and passed ISO9001:2008 international
quality system certification in these years. PERWIN has been
focusing on the R & D, manufacturing and sales of the Liquid
Filling Production Line Equipment, Sticker Labeling Machine and
induction sealer, which are widely used in fields of in vitro
diagnostics (IVD) and pharmaceutical industries. As the main
production site, PERWIN Science and Technology Co., Ltd was founded in January, 2011.
The extensive professional experience of the PERWIN technical team enables us to offer our customers unique solutions
and cost-effective products, and to customize products according to
their individual requirements.
PERWIN holds the service ideology of “Customer Priority”and provides
customers with the most meticulous and considerable after-sell
service. Our vision is to take "technology, innovation, integrity"
as our business philosophy, and endeavor to make our products and
services a reliable choice for customers to acquire wealth, that is
to say, our happiness relies on customers’ satisfaction. PERWIN strives to be the most representative company in the fields of
automatic production lines equipment in domestic and international
market of diagnostic reagents, pharmaceutical industries and
gradually become an important and influencial brand in the world.