Rotary Buffers 10ml Aseptic Bottle Filling Machine

automatic rotary bottle filling equipment for buffers 10ml

1. Brief introduction

This automatic rotary bottle filling machine was designed for buffers 10ml by our own company with automatic bottle unscrambler, peristaltic pump filling, cap arranging mechanism, automatic push-on capping mechanism, automatic weighing system(Optional) and vertical positioning labeling machine. This machine stable running speed is around 75 bottles/min. It is specially designed for 3ml test tube type vials.

2. Working process.

2.1. Automatic tube unscrambler.

Put the tubes into the automatic tube unscrambler and then tubes come to the inlet of filling machine automatically.

2.2. Automatic filling and push-on capping machine.
When bottles come to filling area, the machine will start filling and capping process automatically.( Optional: laminar flow cover above, ensuring totally aseptic environment.)

2.3. Vertical positioning labeling machine.
After weighing, the bottles will be transferred to star wheel of labeling machine. The labels on the label roll will be stripped and labeled on the bottles automatically. The bottles will be positioned and labeling, which ensures high labeling accuracy.

2.4. Automatic weighing and detecting system.(Optional)
After filling and capping, the bottles will be transferred to weighing system. The weight which excess the required amount will be detected, machine will stop working.

3. Technical features.

3.1.Automatic filling and push-on capping machine.

3.1.1. Features.

• This machine layout is smart and compact which also adopted humanized design in terms of operating habits.
• The operation interface is made of colorful LCD touch screen, and the whole machine system is controlled by PLC.
• Positioning filling mechanism ensures better filling accuracy.
• Precise CAM technology to take the cap for capping. The capping unit adopts servo technology to control the capping force. By changing the servo drive output parameters to change the rotate speed,ensures the force of the push-on cap is relatively constant. And the quantitative setting ,quantitative control are made to ensure that the cap is capped properly on the bottles.
• With the equipment operation monitoring function. The operation condition of the main parts of the machine has a dynamic display on the HMI, which makes the operation state of the machine clear at a glance, easy to operate and maintain. When the machine is in a state of alarm, in addition to the sound and light alarm, the dynamic display alarm position and cause can be displayed on the HMI.
• The whole line is made of intelligent control, the upstream and downstream stations running are with interlocking control function.
• Most parts are made of stainless steel SUS 304#, aluminum alloy material, etc. and the filling needle made of 316L material, in line with the pharmaceutical enterprises GMP requirements and other industry products packaging requirements.
• 100 purification laminar flow hood against GMP requirements (optional).

3.1.2. Parameters

3.1.3. Main configuration.

Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and became a member of China Association for Pharmaceutical Equipment(CAPE), standing director unit of China Association of Laboratory Medicine Products and passed ISO9001：2008 international quality system certification in these years. PERWIN has been focusing on the R & D, manufacturing and sales of the Liquid Filling Production Line Equipment, Sticker Labeling Machine and induction sealer, which are widely used in fields of in vitro diagnostics (IVD) and pharmaceutical industries. As the main production site, PERWIN Science and Technology Co., Ltd was founded in January, 2011.

The extensive professional experience of the PERWIN technical team enables us to offer our customers unique solutions and cost-effective products, and to customize products according to their individual requirements.

PERWIN holds the service ideology of “Customer Priority”and provides customers with the most meticulous and considerable after-sell service. Our vision is to take "technology, innovation, integrity" as our business philosophy, and endeavor to make our products and services a reliable choice for customers to acquire wealth, that is to say, our happiness relies on customers’ satisfaction. PERWIN strives to be the most representative company in the fields of automatic production lines equipment in domestic and international market of diagnostic reagents, pharmaceutical industries and gradually become an important and influencial brand in the world.