Product Details
Automatic test tube filling and capping machine
Brief introduction
This filling line is designed by our own company with automatic
bottle unscrambler, peristaltic pump filling, cap arranging
mechanism, automatic capping mechanism, automatic weighing
system(Optional) and vertical positioning labeling machine. This
machine stable running speed is 60~80pcs/min. It is specially
designed for 50ul~2000ul sample vial.
No. | Working flow and parameters | Automatic test tube filling and capping machine |
1 | Test tube sorting method. | Automatic tube unscrambler with clamping system. |
2 | Tube entering method. | Tube entering into a track; Linear feeder assists in entering the
guide star wheel. |
3 | Filling method. | 2 sets of OEM peristaltic pumps, dual-channel pump head, stepper
system drive, PERWIN assembly. |
4 | Capping method | The cam-driven mechanical arm automatically take the cap and
pre-cap it, and then turns it to the next station for the second
time capping. |
5 | Torque control. | Servo technology control, adjust the torque value. |
6 | Connection with labeling machine. | A set of clamping and conveying mechanism. |
7 | Labeling method. | Vertical positioning labeling machine, labeling accuracy is ±0.5mm. |
8 | Production capacity | 60~80pcs/min. |
9 | Printer | Zebra |
10 | Control method | Whole line PLC intelligent linkage, touch screen control, counting
function. |
11 | Power | Single phase: 110V or 220V; Three phase 208V or 480V |
12 | Compressed air | 0.4~0.8Mpa |
Main configuration:
Items | Brand | From |
PLC | Siemens | Germany |
Touch screen | Fuji | Japan |
Frequency converter | Mitsubishi | Japan |
Servo motor | Panasonic | Japan |
Photoelectric sensor | SICK | Germany |
Pneumatic components | Festo | Germany |
Main low voltage electric parts | Schneider | France |
Technical features.
- 1. This machine layout is smart and compact which also adopted
humanized design in terms of operating habits.
- 2. The operation interface is made of colorful LCD touch screen,
and the whole machine system is controlled by PLC.
- 3. Follow up filling, position filling or lifting filling methods.
- 4. Precise CAM technology to take the cap for capping. The capping
unit adopts servo technology to control the capping force. 5. By
changing the servo drive output parameters to change the rotate
speed,ensures the force of the push-on cap is relatively constant.
And the quantitative setting ,quantitative control are made to
ensure that the cap is capped properly on the bottles.
- 6. With the equipment operation monitoring function. The operation
condition of the main parts of the machine has a dynamic display on
the HMI, which makes the operation state of the machine clear at a
glance, easy to operate and maintain. When the machine is in a
state of alarm, in addition to the sound and light alarm, the
dynamic display alarm position and cause can be displayed on the
HMI.
- 7. The whole line is made of intelligent control, the upstream and
downstream stations running are with interlocking control function.
- 8. Most parts are made of stainless steel SUS 304#, aluminum alloy
material, etc. and the filling needle made of 316L material, in
line with the pharmaceutical enterprises GMP requirements and other
industry products packaging requirements.
- 9. 100 purification laminar flow hood against GMP requirements
(optional).
- FAQ
1. Are you trading company or manufacturer?
- 1. We are manufacturer of 21 years experience specialized in Pharma
and IVD area. We have our own R&D team, sales team, purchasing
team, production team and service team located in Shanghai and
Jiangsu. We have 110 employees and over 8000 square meters
production area.
2. How to install the machine when customers from overseas received
the machine?
- 1. Customers install the machine through remote support from
Perwin.
- 2. Perwin send engineers to customers country.
- 3. Perwin have overseas service engineers in USA, Europe and South
Asia.
- 4. Perwin provide manuals, trouble shootings, diagrams and drawings
to customers.
Company Profile
Shanghai PERWIN Packing Machinery Co., Ltd. was founded in November 1999, and
became a member of China Association for Pharmaceutical
Equipment(CAPE), standing director unit of China Association of
Laboratory Medicine Products and passed ISO9001:2008 international
quality system certification in these years. PERWIN has been
focusing on the R & D, manufacturing and sales of the Liquid
Filling Production Line Equipment, Sticker Labeling Machine and
induction sealer, which are widely used in fields of in vitro
diagnostics (IVD) and pharmaceutical industries. As the main
production site, PERWIN Science and Technology Co., Ltd was founded in January, 2011.
The extensive professional experience of the PERWIN technical team enables us to offer our customers unique solutions
and cost-effective products, and to customize products according to
their individual requirements.
PERWIN holds the service ideology of “Customer Priority”and provides
customers with the most meticulous and considerable after-sell
service. Our vision is to take "technology, innovation, integrity"
as our business philosophy, and endeavor to make our products and
services a reliable choice for customers to acquire wealth, that is
to say, our happiness relies on customers’ satisfaction. PERWIN strives to be the most representative company in the fields of
automatic production lines equipment in domestic and international
market of diagnostic reagents, pharmaceutical industries and
gradually become an important and influencial brand in the world.