Optical Tea Color Sorting Machine Multilayer tea color sorter machine

Brand Name:NEW BELT
Certification:ISO9001
Model Number:6CSX-256S
Minimum Order Quantity:1set
Delivery Time:15 day after we receive your deposit
Payment Terms:T/T, Western Union, MoneyGram, L/C
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Address: No.28 Zhangshe Road, HudaiTown Binhuqu, WuxiCity,Jiangsu Province,China
Supplier`s last login times: within 27 hours
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Product Details

Product Description

Multilayer tea color sorter machine is a high-tech optoelectronic machinery and equipment, which is based on the color difference between tea stalk, yellow leaf and the accepted, used high resolution CCD optical sensor to featured.

Multilayer color sorter machine used to black tea, green tea, white tea, dark tea, Tieguanyin, Pu'er tea and other varieties. It used the new anti-rust chutes, non-toxic harmless, in line with international food safety standards, used tea professional channel, not blocking material, smooth and even decline, greatly reducing the rate of broken tea, double layer sorting can achieve sorting twice, reduce the feeding time, color sorting performance more accurate, higher output. True color sensor, the best sorting equipment for the tea industry.


Technical Parameters

Model6CSX-256S Tea Color Sorter
Output(kg/h)<200
Carryover Rate(Bad:Good)6:1
Sorting Accuracy(%)≥99.0
Voltage (v/Hz)220V 50HZ
Power Supply(Kw)2.4-2.6
Pressure(Mpa)0.5-0.7
Air Consumption(L/min)<3600
Weight(Kg)720
Diamension(mm)1073*1934*2223

Examples of Sorting



Product advantages

1.Linear array CCD full color sorting technology, high resolution identify,high speed sorting, identify more precise.

2.Visible full color spectral distribution, free to adjust the spectral region.

3.Support synchronized for multi-tasking,a variety of modes of color sorting, support synchronized to meet the election, anti-election, a variety of colors at the same time sorting, the yellow film in the tea, white, black,tea stalk and other sorting success at the same time.

4.Integrates shape difference technology, improving the accuracy of tea leaves sorting quality.

5.To overcome overcome the current technology can not solve problems, such as Tieguanyin sorting etc. Achieve intelligent, mechanized.

6.Powerful intelligent software operating platform, easy to learn and understand, suitable for all levels of personnel operations.

7.Domestic unique color sorting + shape sorting mode, for the color of tea close to twisted tea and leaf foliage to carry out a better distinction, so that the sorting performance is better.

8.Double Layer 4 Chutes Tea Color Sorter has a large output with 100kg per hour, suitable for home or small and medium-sized tea processing plants.


The Principle of Multi-layer Tea Color Sorter Machine

The tea enters the machine from the top hopper, and through the vibration of the vibrator device, the selected material slides down the channel, accelerates down into the observation zone in the sorting chamber, and passes between the sensor and the background plate. Under the action of the light source, according to the intensity and color change of the light, the output signal of the system is driven to operate the solenoid valve to blow out the colored tea leaves into the waste chamber of the receiving hopper, and the good tea leaves continue to fall into the finished cavity of the receiving hopper. Thereby achieving the purpose of sorting.


Multilayer Color Sorter Machine Problems Solutions

The equipment involves an automatic fault detection and alarm function, and the fault parts will be indicated by an indicator light or shown by a color display. Users can usually solve the problem by themselves.

FaultsCausesSolutions
Air leakage of solenoid valvesForeign matters found in valvesBlow air into the valve in a reverse direction for repeatedly test
Wear of valve componentsReplace worn parts
Solenoid valves fail to workPoor contact of valve wiresRe-plug or repair poor contact parts to enable good contact
Damaged control circuit boardsReplace control circuit control boards
An inadequate amount of air injection for solenoid valvesSolenoid valves are not switched to the assigned locationRe-adjust or replace solenoid valves
Air pressure is too low

Check the pressure gauge and corresponding air piping


Rice leaps on rice channelsThe water content in rice is excessively highDry the rice for re-sorting
Ashes on rice channels cakeClean the rice channel with a piece of soft cloth
Scratches occur on rice channelsReplace rice channels with new ones
Frequent action of color sorting indicator lights and electromagnetic valves (fluorescent lamps)Fluorescent lights are burn outReplace fluorescent lamps with new ones
Color sorting modes are not set correctlySet color sorting modes correctly
Damaged power supplies for fluorescent lampsReplace power supplies
Background plates get stuckRestore stuck boards
Rice sorting waves are not correctly setRe-adjust background plates
Fluorescent lamps are not lightenedRe-lighten fluorescent lamps
Circuit fault reminders appearCircuit faultPlease contact us
Poor rice sorting results on channels at both sidesFluorescent lamps are black at both endsReplace fluorescent
The equipment don’t work at allSensitivity is too lowAdjust sensitivity
Background plates are improperly adjusted

Adjust background plates


Sorted grains are increasingly inferior ones during a certain periodDust accumulates on glass plates in the sorting chamberWipe off dust with a clean piece of cloth
Parameters of sensitivity and background plates changeRe-set parameters
Rice channels are unheatedCheck the heating system
Dust wipers are damaged and agedReplace dust wipers
Poor sorting results on a single side of the systemPoor cleaning results due to inappropriate action of rod less cylindersAdjust the wiping speed of dust wipers
Color Sorters often shut downExcessively high sensitivity; re-adjust the sensitivityBackground plates (or wave forms) are not adjusted properly
Re-adjust Background platesExcessively high content of yellow grains
Reduce outputInadequate air supply pressure
Check the air pressure and air passage to find out they are proper; re-adjust the air passageProtection of air pressure often occurs
Try to make pipes unblockedclean or replace relative filter elements

China Optical Tea Color Sorting Machine Multilayer tea color sorter machine supplier

Optical Tea Color Sorting Machine Multilayer tea color sorter machine

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