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(1) raw materials are steel coil, wire and flux. Strict physical
and chemical tests should be carried out before the input.
(2) the connection of steel head and tail is made of single wire or
double wire submerged arc welding. After rolling into steel pipe,
automatic submerged arc welding is applied.
(3) before forming, strip steel is leveled, trimming and planing,
surface cleaning and transportation and bending edge treatment.
(4) the electric contact pressure gauge is used to control the
pressure of the two sides of the conveyor under the pressure of the
cylinder, so as to ensure the smooth conveying of the strip.
(5) use external or internal control roll forming.
(6) the weld gap control device is adopted to ensure that the weld
gap meets the welding requirements, and the pipe diameter, the
wrong side quantity and the weld clearance are strictly controlled.
(7) Lincoln welder is used for internal and external welding to
carry out single wire or double wire submerged arc welding, so as
to achieve stable welding specifications.
(8) the welded seam after welding is checked by online continuous
ultrasonic automatic injury instrument, which ensures 100% of the
spiral welded seam's NDT coverage. If defective, automatic alarm
and spray mark, production workers adjust process parameters at any
time, eliminate defects in time.
(9) use air plasma cutting machine to cut the steel pipe into
single root.
(10) after cutting into single steel pipe, each steel pipe must be
strictly first inspected, to check the mechanical properties of the
weld, the chemical composition, the condition of dissolution, the
quality of the surface of the steel tube and the inspection of
nondestructive testing, so as to ensure that the production of the
pipe is qualified.
(11) the spot on the welding seam with continuous sound wave flaw
detection, after the manual ultrasonic and X ray examination, if
the defect is true, after the repair, again after the
nondestructive test, until the confirmation defect has been
eliminated.
(12) all the butt welded joints of the strip and the joint of the
butt joint with the spiral weld are all examined by X ray
television or radiography.
(13) every steel pipe is hydrostatic pressure test, and the radial
seal is adopted for the pressure. The test pressure and time are
strictly controlled by the microcomputer inspection device for
steel pipe water pressure. The test parameters are automatically
printed and recorded.
(14) pipe end machining, so that the verticality of ends, slope
angles and blunt edges can be accurately controlled.
Specifications | |
Product Name | Spiral welded pipe |
Place of Origin | hebei,China |
Materials | Q235A,Q235b,Q345,L245,L290,40#,60#,X42,X46,X70,X80 |
Size | minimum:275X5mm;maximum:2420x22mm |
Section Shape | Round |
Length | 12M, 6M, 6.4M or Customer requirements |
MOQ | 1 Ton |
Delivery Time | 15-25 days |