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Multi core sheath wire harness stripping and lugs crimping machine
for high-voltage power lines
Technical Parameters
Function | Wire feeding, peeling, cutting shielding mesh, cutting aluminum foil, wearing metal ring, crimping metal ring, stripping the inner skin, crimping,insertion, covering the rubber shell | Production rate: | Less 18 sec per single-terminal |
Crimping Capacity | 10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products) | Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing
feeding module (According to customer requirements) |
Wire Range | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring |
Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm | Power | 25KW |
Laser stripping aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin | Compressed Air | 0.5-0.7Map |
Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Efficiency | 200pcs/hr(According to the different processing conditions, the speed will be different) |
Screening Can Reversal | 5-20mm | Quality Assurance | Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire |
Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision ±0.05mm |
Our advantages:
Outstanding-speed mass manufacturing capability
Fantastic compatibility
Reliable machine performance
Consumer-friendly HMI
Well-matched with third-party data (which includes MES and SCADA)
interface
Flexible platform design
Quick changeover time
Real-time equipment performance and process data
Easy-to-manipulate part number list
Modular layout, including standard housing insertion, crimping, CCD
modules
Standardized and modular layout
Exceptional quality control ensured through CCD on all processes
Short changeover time
MES Traceability
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve
precise transmission of different specifications
of high-voltage wire.
During transmission, the wire is straightened synchronously to make
its transmission smoother and more accurate.
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in
loops to the processing machines.
Continuous data flow and traceability production data can be sent
directly to the machine via a network.
The quality data from the production process is saved for each wire
harness and traceability is guaranteed
at all times.
Cutting Precision
It is based on a capacitive measuring principle, is integrated into
the blade holder and can be operated using any
standard stripping blade.
The sensitivity of the monitoring can be configured using setting
parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach 4.0 or higher, far
higher than the industry standard of 1.6 (Providing detailed
data reports )
Higher stability and accuracy
Adjust the height on the touchscreen
The crimping machine head, laser stripping aluminum foil, and
Screening Can cutting are addable functions according to
customers need.
The equipment is modular and customizable according to product
types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detects the coreless crimping, crimping
without stripping, Deep and shallow crimping, core wire splaying
and half packing of the insulation layer. The alarm will ring if
one of the aforementioned situations appears.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length
Inspection and provide a warning alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless
crimping and provide a warning alarm.
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision
Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.
Versatile seal insertion
Double-end crimping with the function of double-end housing
Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for
the efficient insertion of High voltage wire seals.
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while
selecting keep the qualigy.
Special adjustment device for final harness
Automatic wiring harness adjustment device, free hands, one step to
complete the finished product