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High-Speed Automatic Edge Banding Machine Double Repair And Pre-Milling
Name | High-Speed Automatic Edge Banding Machine Double Repair And Pre-Milling |
Model | ZDS-468JJ |
The main function | Pre-milling, Gluing 1, Gluing 2, End trimming, Rough trimming, Fine trimming, Corner rounding, Scraping, Buffing 1, Buffing 2 |
Working pressure | 0.6Mpa |
Panel thickness | 10-60mm |
Edge thickness | 0.4-3mm |
Min. panel | 300*60mm 150*150mm |
Voltage | 380V-3HP |
Power | 18.5kw |
Weight | 2300kg |
Dimensions | 8000*900*1600mm |
Features
1. The pre-milling system corrects the plate workpiece before
lamination. The pre-milling device uses double milling cutters to
re-modify the corrugated traces caused by panel sawing to achieve
better edge sealing effect. The milling cutter motor will This is
done by means of a pressure cylinder, which lifts the tool before
reaching the end of the workpiece, and returns to the working
position immediately after passing the end of the workpiece.
2. The gluing system is used to apply the glaze melt glue on the
edge of the workpiece. The gluing and edge sealing device makes the
edge sealing plate and the edge sealing material evenly glued
through a special mechanism, so as to ensure a firmer adhesion, and
the melted glue will be filled with air. The glue and melt glue
will be melted in the glue melting container, the gluing roller
will transfer the hot glaze glue to the workpiece by rotating, and
the quantitative device will control the supply amount and adjust
the distance between the gluing shaft and the workpiece.
3. The flushing system is used to cut off the cutting components
that exceed the front and back end of the lamination film. The
flushing device moves through precise linear guide rails, and
adopts mechanisms such as automatic mold tracking and
high-frequency electrode rapid cutting to ensure that the cut
surface is smooth and smooth. The cutting unit is used for sawing
of super high sections of lamination. The edges are right-angled or
beveled by rotation, both of which are done by scraping the edges.
The cutting assembly consists of two unrelated cutting units.
4. The rough and fine trimming device is used to repair the excess
edge banding material on the upper and lower parts of the edge
banding belt of the processed plate. It adopts the structure of
automatic mold tracking and high-frequency high-speed motor to
ensure the smoothness of the upper and lower parts of the trimmed
plate. This system It consists of two parts: primary trimming and
secondary trimming. The primary trimming is a flat blade, and the
secondary trimming is an arc blade.
5. The profiling tracking system component is used to match the
lamination with sol to the shape of the workpiece during the
conveying process, and to cut (outline) the edges and corners. The
whole assembly consists of two unrelated equipments, one for the
machining of the rear side of the workpiece and the upper end of
the front door, and the other for the machining of the lower end.
6. The edge scraping device is used to remove the milling marks on
the pre-cut PVC lamination film. The edge scraping device is used
to eliminate the ripple marks caused by the cutting process of the
non-linear motion of the trimming, so that the upper and lower
parts of the sapwood are smoother and neater.
7. The polishing component grinds the plastic lamination film and
removes the sol residue on the workpiece. The polishing device uses
a cotton polishing wheel to clean the processed plate, and the
edge-sealing end surface is smoother through polishing, which is
used for the polishing component on the upper surface of the
workpiece to be fixed. On the upper side, it is not necessary to
set the thickness of the workpiece, the polishing assembly for the
lower surface of the workpiece is on the lower side, and the
rotation direction of the motor is opposite to the running
direction of the workpiece.
PLC intelligent control, independent liquid crystal display can see the running process of the machine more clearly and comprehensively, which is convenient, quick and easy to use, real-time monitoring, real-time adjustment, more accurate, high-efficiency production, and the edge sealing effect is not compromised.
The pre-milling system corrects the plate workpiece before lamination. The pre-milling device uses double milling cutters to re-modify the corrugated traces caused by panel sawing to achieve better edge sealing effect. The milling cutter motor will pass the pressure The cylinder is completed, before reaching the end of the workpiece, the cylinder will lift the tool, after passing the end of the workpiece, the tool will return to the working position immediately.
The gluing system is used to apply the glaze melt glue on the edge of the workpiece. The gluing and edge-sealing device makes the edge-sealing plate and the edge-sealing material evenly gluing through a special mechanism to ensure stronger adhesion. , the glue will be melted in the glue melting container, the glue roller will transfer the hot glaze glue to the workpiece by rotating, and the quantitative device will control the supply amount and adjust the distance between the glue application shaft and the workpiece.
The end trimming system is used to cut off the cutting components that exceed the front and rear end laminations. The flush device moves through precise linear guides, and adopts mechanisms such as automatic mold tracking and high-frequency electrode rapid cutting to ensure that the cut surface is smooth and smooth. The cutting unit is used for sawing of super high sections of lamination. The edges are right-angled or beveled by rotation, both of which are done by scraping the edges. A cutting assembly consists of two unrelated cutting units.
Rough trimming device, the cutter at the rough trimming part is a flat knife, which is used to trim the excess edge sealing material on the upper and lower parts of the edge banding of the processed sheet.
Finishing device, the finishing knife is R2 inclined knife, which can leave 5-6 wire allowance for the next scraping process. The automatic tracking of the mold and the high-frequency motor are used to achieve fast cutting, and the R2 inclined knife is used to repair the radian.
Scraping device, profile scraping, is used to eliminate the secondary wave marks caused by the cutting process of non-linear motion of trimming, so that the upper and lower parts of the plate are more smooth and tidy. better.
The polishing device cleans the processed plate with a cotton polishing wheel, removes excess glue stains, and makes the edge banding section smoother and tidy through polishing.