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Automatic Spot Welding 18650 Cells Single Side Spot Welding Machine
Product Description
Rotary welding head welding needle need to configure 5000A / 8000A
spot welding machine.
Electric operate model: do not need to connect another air
compressor.
Rotary welding head welding needle and ordinary welding head can
not be universal.
Device Features: (The following parameters can be non-standard
custom)
A) Compatibility of battery packs of different sizes:
Adjust the size of the battery module by positioning the side
panels. Maximum welding area 400 * 400 (customized as required).
B) Mold positioning:
Use the upper and lower sides of the motor clamping adjustment, the
top side with positioning pin positioning to ensure that the mold
can be accurately positioned.
It will not influence welding function because of the large area.
C) Rotation of the welding head:
The welding head can be rotated automatically within 180 ° to meet
the different angles of the solder joints (through programming
control).
D) welding compression action using servo motor to achieve.It
ensure that the welding head and the workpiece pressure uniform,
welding stability.
E) welding needle automatic grinding: Can be set to automatically
polish the frequency and the number of grinding in the welding
needle after a period of time to ensure the welding quality..
F) Automatic compensation of welding needle: Can be set to
automatically compensate for welding soldering work after a period
of time to ensure that the strength of the same solder pin and the
welding quality.
G) Poor welding machine warming and handling: In case of poor
welding, the touch screen automatically alerts, and the alarm data
stored in the internal form for inspection.
(H) A.UI device user interface user-friendly, easy to learn. 10
minutes church operator, half hour church programming operation.
Product Features
1. Power:4KW,AC 220V,50HZ
2. Air pressure; 0.4-0.6Mpa
3. Applied range: Series and parallel combination of 18650, 26650,
32650 and square batteries(or similar), to achieve automated
single-sided spot welding.
4. Suitable nickel width: unlimited
5. Suitable nickel thickness: 0.1mm-0.3mm
6. Take the 18650 battery as an example, 1800-2000pcs per hour
7. Welding effect: good welding consistency, uniform solder joints
and beautiful
8. Control component: 7-inch touch screen, 3-axis high speed PLC
programmer, 2-axis 750W servo and stepper motor.
9. Uses forming nickel strip to reduce waste.
10. Equipment debugging is simple, easy to learn and easy to
understand, change the model quickly
11. Spot welding effective area: X-axis 400mm, Y-axis 400mm
12. Welding head power: by servo motor
13. Finished battery fixture mold: 1 set insulation electric wood
fixture(2 pcs)
14. The device comes with a fault alarm,clear the fault according
to the prompt
15. The device can store 99 sets of programming data, easy to use
in production.
16. Welding machine:5000A / 8000A model, one set.
Product Advantages
1. Touch screen display, more convenient operation and clearer
display
2. Three file programming modes, manual input, array, CAD DXF
drawing import, simple and fast response to various complex program
editing
3. The welding head has the function of air cooling or water
cooling, which can effectively reduce the influence of spot welding
needle temperature on welding quality
4. It can store up to 99 groups of files, which is easy to call and
does not need complicated process of line changing and machine
adjusting
5. The spot welding program of a side and B side of fixture can be
switched.
Product Specification
Model No. | MD-ASW |
Y-axis travel | 400mm (customizable) |
X-axis travel | 400mm (customizable) |
Max spot welding speed | 0.35s/point (1 hour:about 2800 units18650 cells) |
Motor drive speed | 1000mm/S |
Rotation Angle | 180° |
Max load electric cores | X direction: 26; Y direction: 26 |
Capable file group storage | 100 groups |
Operating system | embedded system human-machine interface |
Transmission mode | Taiwan precision screw with guide rail |
Driving mode | stepper servo motor |
Repeat positioning accuracy | ±0.02mm |
Dimensions | L: 900mm, W: 900mm, H: 1750mm |
Power | 4000W |
Machine weight | 200KG |
Max bearing weight of Y-axis | 35KG |
Input power supply | single-phase AC 220V/50Hz, 3-phase AC 380V |
Air Source | 0.4-0.6 Mpa |
Product Application
It is suitable for electric vehicle battery pack, automobile
battery module, street lamp battery, balance car battery pack,
scooter battery pack, mobile power supply, startup battery pack
module, power tool battery pack, notebook battery pack, etc!
Product Operation
1. Setting the parameters of welding on the touch screen. (The same
product only need to be set once)
2. Put the fixture with the battery pack on the quick clamping
position.
3. Press the start button, the machine automatically complete all
welding actions.
4. The welder sound to prompt operator replacement of new fixture
(battery pack).