Energy-Saving EPS Shape Molding Machine Package Box Production Line High Precision
Brand Name:PINSHENG
Model Number:Customizable
Minimum Order Quantity:1
Delivery Time:6-10days
Payment Terms:T/T LC
Place of Origin:Zhejiang China
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Location:
Ningbo Zhejiang China
Address:
Lane 299, Guanghua Road, High-tech Zone, Ningbo City, Zhejiang Province
Supplier`s last login times:
within 48 hours
Product Details
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Product Details
Top Selling Energy-Saving EPS Shape Molding Machine Package Box
Production Line
The shape moulding machine is specifically designed to produce
various shapes and sizes of EPS foam products.
Pre-expansion: The process begins with the pre-expansion of EPS
beads.
Aging: The expanded beads are then transferred to an aging silo,
where they are allowed to cool and stabilize for a certain period.
Molding: The aged beads are then fed into the shape moulding
machine.
Steam and pressure application: Once the mold is filled with the
expanded beads, steam is injected into the mold cavity.
Working Principle
Pre-Expansion: EPS beads are pre-expanded using steam to increase
their volume.
Moulding: The pre-expanded beads are fed into a mould. Heat and
pressure are applied, causing the beads to fuse together.
Cooling: Once the desired shape is formed, the product is cooled in
the mould to solidify.
Ejection: The finished product is ejected from the mould and is
ready for further processing or packaging.
Main features:
1.The rack configuration with high strength improves the useful
life of equip- ment by high annealing aging heat
treatment,derusting by sandblast,galvani- zed surface and spraying
heavy-duty paint on the surface.
2.Adopted with two-part light replaceable guide bushing and
wearable self- lubricating copper bushing to resolve the problem of
difficulty to replace guide bushing of the equipment and improve
the lubricating effect atthe same time
3.The hydraulic pressure System of the equipment is adopted with
the design scheme of high speed and high pressure.The
opening&clamping mold speed of conventional pumping unit
is150mm/s and the maximum opening&clamping mold speed of
energy-saving machine can reach at 250mm/s.The automatic machine is
adopted with clamping mode with two points each in both sides,
which can clamp mold preferably to reduce leakage.
4.Technique application of pilot-operated steam valve:the valve is
adopted with cylineder actuator of DN 80 to control large-diameter
valve with accurate sensi- tive control.The input steam pressure
stabilizes in 0.1-0.15Mpa with the error of±0.01Mpa.The heating
time of the same type of equipment shortens by 30% and the energy
consumption decreases by 25-30% on year -on year basis.
Benefits
1.Cost-Effective: Reduces production costs due to high efficiency and low energy consumption.
2.Environmentally Friendly: With advancements in technology, some machines are designed to minimize waste and allow for recycling of EPS materials.
3.Customizable: Moulds can be easily changed to produce different shapes, catering to specific customer needs.
Applications
1.Packaging Industry: Used for creating protective packaging for fragile items.
2.Construction: Producing insulation panels, decorative elements, and structural components.
3.Consumer Goods: Manufacturing items like toys, furniture components, and more.
| Item | Unit | PSSM100E | PSSM120E | PSSM140E | PSSM160E | PSSM170E | PSSM180E | PSSM200E |
| Mould Dimension | mm | 1000x800 | 1200X1000 | 1400X1200 | 1600x1400 | 1700X1500 | 1800X1600 | 2000X1800 |
| Max Product Dimension | mm | 850X550X350 | 1050X850X350 | 1250X1050X350 | 1450X1350X350 | 1550X1350X350 | 1650X1450X350 | 1850X1650X350 |
| Stroke | mm | 150-1500 | ||||||
| Steam Iniet | mm | DN65 | DN80 | DN100 | DN100 | DN100 | DN100 | DN100 |
| Steam Consumption | t/t | (7-11t)Steam of 11 Material | ||||||
| Cooling Water Inlet | mm | DN65 | DN80 | DN80 | DN80 | DN8D | DN80 | DN80 |
| Cooling Water Consumption | kg/cycle | 40-110 | 45-130 | 55-150 | 60-180 | 70-190 | 90-200 | 100-220 |
| Compressed Air Inlet | mm | DN40 | DN40 | DN40 | DN40 | DN50 | DN50 | DN50 |
| Compressed Air Consumption | m³/cycle | 1.2 | 1.5 | 1.8 | 2 | 2.2 | 2.4 | 3 |
| Vacuum Pump Capacity | ㎡/h | 165 | 165 | 230 | 230 | 280 | 280 | 280 |
| Dranage Port | mm | DN125 | DN125 | DN150 | DN150 | DN150 | DN150 | DN150 |
| Connected Load | kw | 11 | 11 | 13 | 17 | 17 | 17 | 20 |
| Outside Dimension | mm | 4300X1900X3400 | 4600X2100X3600 | 4600X2300X3800 | 4600X2500X4000 | 4600X2600X4100 | 4600X2700X4200 | 4600X2900X4400 |
| Weight | kg | 4000 | 4500 | 5000 | 6000 | 6500 | 7000 | 7500 |
| Cycle Time | s | 50-80 | 50-90 | 60-100 | 70-140 | 70-150 | 70-160 | 90-180 |
Energy-Saving EPS Shape Molding Machine Package Box Production Line High Precision
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