Product Details
Column And Boom Weld Manipulator Machine, Ultra Heavy Duty , Twin
Arc Twin Wire type SAW Welding
Quick Details
- Ultra heavy duty type with boom end load up to 400KG to 600KG;
- There three type of structures: fixed, fixed with rotation, and
movable with rotation;
- Motorized cross slider 100*100mm fine adjustment stroke to welding
gun;
- Column and Boom Manipulators can realize automatic welding
incorporate with SAW, MAG and TIG welding systems;
- Extensively applied in pressure vessel, metallurgy, power, chemical
industry, wind tower, piping system and others lines
1. Introduction
Welding column&Boom Manipulators of Guoheng stands out not only
for innovation in design and quality of manufacture, but also for
reliability and robustness. It can realize automatic welding
incorporate with SAW, MAG and TIG welding systems, and extensively
applied in pressure vessel, metallurgy, power, chemical industry,
wind tower, piping system and others lines.
According to boom end load capacity, it is divided into light duty
(LHQ), medium duty (LHZ), heavy duty (LHW) and ultra heavy duty
(HCJ).
Below are the main parameters of our ultra heavy duty welding
column&boom manipulator. We also provide tailor-made welding
column&boom manipulators according to your special
requirements.
Welding Manipulator Column Parameters
Model | HCJ5*5 | HCJ6*6 | HCJ7*7 | HCJ8*8 |
Column stroke mm | 6000 | 7000 | 7000 | 8000 |
Boom stroke mm | 6000 | 7000 | 7000 | 8000 |
Boom lift speed mm/min | 1650 |
Boom travel speed mm/min | 50—1000 (VFD) |
Max boom end load KG | 600 | 500 | 400 |
Boom travel transmission | Gear and rack couple |
Boom lift transmission | Chain and sprocket couple |
Motorized slider unit mm | UP and DOWN range | 100 |
LEFT and RIGHT range | 100 |
Min distance between boom lower surface and rail surface | 1290 (moving and rotation) |
1210 (stationary and rotation) |
Column rotation | Angle | ±180° |
Speed rpm | 0.17rpm or by manual |
Boogie travel speed mm/min | 2000 |
Boogie inner rail span mm | 2500 |
Power supply | 380V 50HZ 3P or tailor made |
Above are our standard models and parameters, and it can be
designed and manufactured on request. |
* We reserve the right to alter specifications without prior
notice.
3. Main features
The standard models of our welding column&boom manipulators
have the following features:
- Robust all steel fabrication; Machine equipped with access ladder,
crossover bridge on to walkway fitted total length of boom,
welder’s platform at end of boom together with operator’s seat;
- ±180° degree column rotation with double brake system (motor brake
and manual locking) at any position;
- Variable speed boom controlled by inverter;
- Boom elevation through geared motor rack and pinion drive with
brake;
- Elevation and traverse drive mounted on saddle providing for easy
access servicing and maintenance;
- Machines fully counter balanced by column internal weight,
connected to the saddle by heavy duty chain;
- Anti-fall device offers safety feature;
- Extra wide rollers and unique slideways ensure minimum deflection
traversing;
- Innovative machined “rectangle” ways to column ensure that the boom
saddle moves smoothly with no vibration. This reduces wear and
tear.
- Motorized cross slider unit to ease the welding head adjustment;
- There is safe ladder behind the column for maintenance of
equipment;
- Limit switch for both boom travel and lift;
- Sand blasting treatment to main welding parts before painting;
- All motion parts have lubrication system;
- Main electric elements are ABB/Siemens brands;
- Hand pendant;
- Lifting lug on top of column;
- Standard color:
Optional features:
- Welding system: American Lincoln DC-1000, NA-3S or Chinese brand or
on request;
- Flux feeding and recovery system;
- Interface for integral control with welding roller beds or welding
positioners to form automatic welding center;
4. Supply range
- Welding column&boom manipulator 1set
- Electric control system (including 1piece of electric control
cabinet, 1piece of remote control box with cable 12m) 1set
- Technical documents (with manual book, conformity certificate,
packing list, etc) 1set
Company Profile
Weldsuccess product designs combine accuracy, speed, flexibility,
durability, reliability and advanced technology to deliver machines
with the highest performance-to-price ratio in the industry with CE
certificates.
Weldsuccess attend the International Fair every year, like the
Germany Essen,USA Fabtech and some other international local
welding fair.
And since 2012, we focuses on the international market only. The
welding positioners, welding rollers and welding column boom have
been exported to more than 40 countries.
We are looking forwards to the cooperation with you soon!