Z15 Automatic Beam Welding Machine

High Efficiency H Beam Flange Web Plate Automatic Assembling Welding Machine

​​Product Description

Technical parameter

Web height: 160-1500/1800/2000mm
Web thickness: 3-40
Flange width: 160-800mm
Flange thickness: 6-40mm
Workpiece length: 4000-20000mm
Assembly spped: 0.5-6 m/min
Electrical assembly: the brand is AC converter
Total power: 10KW
Power supply: AC 380V 50HZ 3phsaes

Assembling machine:(Structure Principle)

Host machine:Including Main drive roller bearing power components, the door frame device, clamping device of web, wing powder compact device, hydraulic alignment device, etc.

Main drive roller moving roller components:The motor drives the cycloidal pinwheel reducer, and then through the sprocket, chain transmission, drive the main drive roller rotation (attached drive roller 2 group), making walking hbeam.

Web clamping device:Two groups of web plate fastening device for synchronous movement, through the coupling and the shaft connection between two groups.Total power of the motor drive gear reducer, and then through a screw transmission so that the web clamp sliding seat together to walk in the middle.Web clamping mechanism of two side by clamping bolt tightening on the sliding seat directly, through the shaft linkage with open or shrink, to meet the requirements of the web the clamping, realized the machine automatically.

Wing clamp device:Two sets of wings clamp lock mechanism for synchronous movement, through the coupling and the shaft connection between two groups.Total power of the motor drive gear reducer, and then through a screw transmission so that the web clamp sliding seat together to walk in the middle.Wing clamp on two sides of the clamping seat directly to tighten bolts on the sliding seat through the shaft linkage with open or shrink, to meet the requirements of wing plate clamp, realized the machine automatically.

The door frame press device:Can lift the main pressure beam mainly include:Pressure cylinder, lift drag plate, eccentric adjustment wheel, pinch roller.Hydraulic alignment equipment,hbeam not spot welding, flange and web will produce uneven phenomenon, then we can align the wing, to web hbeam equipment parts, makes the plate close to the base plate, so that the transverse alignment.Alignment device can make mechanical flip up and down.

(2)the pull rodof the system:On the bar system mainly includes:Pull rod box, rod oil cylinder, pull rod.When not set of wing, web transmission into the machine, the wings, not in the required position precision, web and web need support at this time.Rod for the system is able to wing, web preliminary positioning and its process are respectively, by the surface tension in the oil cylinder and the web of the tensioning oil cylinder control.Pull rod box by pull rod connected between each other.

(3)Input roller:Input of raceway is mainly with the input process of hbeam, it consists of, passive and active raceway groove, the arrangement and the spacing between rolling suitcase.

(4)Output roller:Output of raceway is mainly with the output process of hbeam, it consists of, passive and active raceway groove
(5)Hydraulic system assembly:Hydraulic system mainly includes:Hydraulic pump station, the main pressure cylinder, wing plate positioning cylinder, web positioning cylinder, wing powder tight oil cylinder (3pcs), web clamping cylinder (2pcs), rubber hose, oil pipe, seamless steel pipe.

Due to the limitation of the website, I can only offer you a pic and a littel detailed information, so if you are interested in the products , or want more detailed information or have some problems, please contact me freely.I will try to solve it for you as soon as possible.

​​

Z15 H beam assembly machine
Structure Principle
This machine is mainly composed of the following parts:​

a)the main drive roller
b) web clamping system
c) wing plate clamping system
d) main lifting compaction beam
e) H steel partially aligned

Rod on the system (two groups)

Input and output rollers

Hydraulic system assembly

Suitable workpiece`s size:

Scope of supply and composition

-the main engine assembly, web clamp, flange plate clamping, etc..
B.input and output roller assembly:
-roller of 2.6m/ * 6 festival festival, rod system etc.
C.hydraulic system:
-pump station, oil motor, high pressure hose, hydraulic cylinder, etc..
D. automatic spot welding system:
-350A CO2 welding power source*2pcs.welding, mechanical tracking mechanism, the hydraulic cylinder clamping mechanism etc. (manual welding without the equipment, automatic welding).
E.electric control system:
-electric cabinet, AC inverter, etc..
F.spare parts:
-O button 3. The HH54PDC24V relay 2. The molten core 4A, each 3 6A.

Technical documents
Instructions for the use of the complete machine (including the electrical principle diagram, hydraulic principle diagram, wearing parts list, etc.)
Frequency converter using manual, hydraulic pump station manual
Delivery list
Equipment qualification certificate
Basic graph

Production and self owned part
A. Foundation (provided by the supplier).
B. anchor bolts and expansion bolt.
C. machine foundation.

FAQ:

Q1: I knew nothing about this machine, how am i know this machine will meet my working needs?
Please tell us your workpiece size or show specific drawings, we will give you professional solutions.

Q2: When I got this machine, but I don't know how to use it. What should I do?
We provide overseas service and English manual, after installation, if any problems happen, we offer the remote video guidance and charging overseas service.

Q3: If some problems happen to this machine during warranty period, what should I do?
Contact us directly, we will supply free parts during machine warranty period. While we also supply free life long after-sales service.

Q4: If i want visit your factory, how can i get?
Company address:39#, Liandong U business park, Wuxi city, Jiangsu, China
Factory address:Xinhong Industrial Park, Dongtai Yancheng City, Jiangsu, China

1) Visa: if u need get a government visa, pls pay 20%(at least) prepayment for new customer. Wuxi government regulations. Thanks for support.
2) By train: Wuxi station. By air: Wuxi Shuofang Airport. We will drive u to our factory. 180km between Wuxi and Yancheng city.
Q5: Why your sales office at Wuxi, but your factory located at Yancheng?
10 years ago. In response to the Yancheng government investment invitation, our leader moved the factory from Wuxi to Yancheng, purchased 15,000 square meters of land and built factories. In order to reduce production costs and sustainable development.