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High Productivity Plate Sheet Metal Bending 3 Roller Bending Machinery Rolling Bending Machine
1. Performance
This four rolls bending machine used to coil plate into different
sharps such as cylindrical form, conic form and arc, it adopted
Japan hydraulic technical.
Top roll is main drive rolls, it can does vertical and level
motion, up and down, parallel translation is display. This machine
include pre-bending function.
2. Structure
This equipment composed of work frame, upper roll device, main
drive device, down roll device, side roll device, balance device,
tuning device, hydraulic system, electricity control system, NC
system, lubricate device.
A. Work frame composed of based plate, fixed side frame and tuning
frame, all parts steel-welded. Two side frames fixed on the based
plate by screw, and jointed together by beams. The two side frames
equip with upper roll and down roll moving rails, the fix one have
upper roll and down roll bearing housings.
B. The main drive device drive upper rolls do rotary movement. The
two sides is support by SP-1 sliding bearing. The drive side
through keys, gear and main drive device. The material of upper
roll is 42Cr, heat treatment is HB220-280.
C. Main drive device
Composed of YZR motor, V type triangle belt, three class gear speed
reducer, one set open-gear.
D. Down roll device
Down roll is supported by aligning bearings, the bearing based in
the rail of two side frames. The down side jointed with cylinder
pistons. The bearing base can move up/down in the rails under
hydraulic force. The adjustment of Pistons force controlled
hydraulic system pressure values according to the up/down rolls
clamping force.
The support rolls were added on the bottom, bending precision will
be increased in this way. The material of down rolls is alloy head
treatment HB220-280.
E. Side rolls device
Side rolls fit on the arc bearing base plate which fix on the two
sides frame rails. The down side jointed with cylinder pistons. The
bearing base can move up/down in the rails under hydraulic force.
The adjustment of Pistons force controlled hydraulic system
pressure values according to the up/down rolls clamping force.
The material of side rolls is alloy head treatment HB220-280.
F. Tuning device
Composed of ram, bearing, tuning cylinder
G. Balance device
Composed of balance compact, screw
H. Lubricate device
Main speed reducer and side drive speed reducer adopted oil pool
fly lubricate type, it is cooled naturedly. When environment
temperature is -10~0º C use N46 and N68, when environment
temperature is 0~40º C use N150 and N220, the other lubricate
points adopted oil gun to fill manually, working MEDIA is ZGN40-1
grease(winter ) and ZGN40-2 (summer), two times for one shift.
Model | max. plate thickness | max. plate width | rolling speed | full-loading min. rolling diameter | upper roller diameter | lower rollers diameter | main motor power | central distance of two lower rollers |
mm | mm | m/mm | mm | mm | mm | kw | mm | |
W11Y-16*2000 | 16 | 2000 | 4.5 | 550 | 260 | 220 | 7.5 | 320 |
W11Y-16*2500 | 16 | 2500 | 4.5 | 600 | 280 | 240 | 11 | 360 |
W11Y-20*2000 | 20 | 2000 | 4.5 | 600 | 280 | 240 | 11 | 360 |
W11Y-20*2500 | 20 | 2500 | 4.5 | 700 | 340 | 260 | 15 | 430 |
W11Y-25*2500 | 25 | 2500 | 4.5 | 750 | 360 | 270 | 18.5 | 480 |
W11Y-30*2500 | 30 | 2500 | 4.5 | 900 | 400 | 320 | 22 | 550 |
W11Y-30*3000 | 30 | 3000 | 4.5 | 900 | 430 | 350 | 30 | 600 |
W11Y-40*2500 | 40 | 2500 | 4.5 | 1000 | 480 | 380 | 37 | 600 |
W11Y-40*3200 | 40 | 3200 | 4.5 | 1100 | 540 | 440 | 45 | 700 |
W11Y-50*2500 | 50 | 2500 | 4.5 | 1200 | 560 | 460 | 45 | 700 |
W11Y-50*3000 | 50 | 3000 | 4.5 | 1200 | 580 | 480 | 55 | 750 |
W11Y-60*2500 | 60 | 2500 | 4 | 1300 | 600 | 510 | 55 | 750 |
W11Y-60*3000 | 60 | 3000 | 4 | 1300 | 620 | 530 | 55 | 800 |
W11Y-70*3000 | 70 | 3000 | 4 | 1400 | 680 | 590 | 75 | 850 |
W11Y-80*3000 | 80 | 3000 | 4 | 1500 | 750 | 660 | 75 | 900 |
W11Y-90*3000 | 90 | 3000 | 4 | 1600 | 780 | 680 | 90 | 1000 |
W11Y-100*3000 | 100 | 3000 | 3.5 | 1700 | 830 | 740 | 90 | 1000 |
W11Y-110*3000 | 110 | 3000 | 3.5 | 1800 | 880 | 790 | 110 | 1080 |
W11Y-120*3000 | 120 | 3000 | 3.5 | 2000 | 920 | 830 | 110 | 1160 |
W11Y-120*4000 | 120 | 4000 | 3.5 | 2000 | 960 | 850 | 132 | 1160 |
W11Y-150*3000 | 150 | 3000 | 3.5 | 2200 | 1000 | 900 | 150 | 1280 |
W11Y-160*3000 | 160 | 3000 | 3.5 | 2500 | 1060 | 920 | 150 | 1280 |
W11Y-180*3000 | 180 | 3000 | 3.5 | 2500 | 1080 | 950 | 180 | 1360 |
W11Y-200*3000 | 200 | 3000 | 3.5 | 2500 | 1120 | 980 | 220 | 1420 |