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White wine is a kind of beverage that consumers love. As we all
know, brewed wines generally have the characteristics of being
suitable for cellaring, and the longer the time, the higher the
value. Therefore, in the process of white wine brewing, production,
and final completion, packaging plays a role very important. A good
design can have collection value from bottle to packaging; however,
in the process of packaging processing, whether it is manual or
mechanical production, it is difficult to detect some subtle
differences in the bottle, such as whether the shape is abnormal or
not. Whether there are defects in the color and logo of the bottle,
bottle packaging, etc. Therefore, wine-making companies need to use
some scientific and intelligent means to detect the wine body; Keye
Tech is committed to visual detection technology in the packaging
industry, and currently has rich market practical experience, which
can provide professional technical support for the majority of
cooperative manufacturers.
Detection principle
The system transports the bottles to the predetermined station in a
stable and orderly manner, and then transmits the captured sample
image to the image processing software through the high-pixel
industrial camera, compares with the standardized sample and
distinguishes the defective product and the good product, and
controls the corresponding pneumatic components to reject defective
products and collect qualified products.
The software sets the comparison standard for the samples,
operators can control the comparison precision and choose the
precision standard that best suits themselves, thereby controlling
the defect rate and greatly reduce costs.
Detection details
Our design plan uses 11 sets of high-pixel industrial cameras and
high-performance stroboscopic light sources to carry out
comprehensive detection for bottle mouth, bottle bottom and bottle
body defects. The whole set of detection equipment includes
mechanical parts, visual electronic hardware and detection systems.
The software, the entrance and exit of the detection machine can be
integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of
operation, and the unqualified products can be automatically rejected.
The detection standards are as follows:
Model | Camera number | Detection range | Detection content | Detection accuracy | Detection precision | Detection speed |
KVIS-C -SC11 | 1set | Bottle mouth | Black spots, stains, overlap, burrs, lack of material, etc. | ≥0.5mm | Qualified product 99.5% | 160 pcs/min |
False detection is less than 0.5% | ||||||
1set | Bottom of the bottle | Black spots, stains,foreign material, etc. | ≥0.5mm | Qualified product 99.5% | ||
False detection is less than 0.5% | ||||||
4 set | Upper area of the bottle | Black spots, stains,missing, etc. | ≥0.5mm | Qualified product 99.5% | ||
False detection is less than 0.5% | ||||||
4set | Lower area of the bottle | Black spots, stains, etc. | ≥0.5mm | Qualified product 99.5% | ||
False detection is less than 0.5% | ||||||
1set | Outer bottom of the bottle | Black spots, stains | ≥0.5mm | Qualified product 99.5% | ||
Hole | ≥1mm | Qualified product 99.5% |
Detection software function:
-Open and close the system detection function
-Adjustment of detection index parameters and accuracy.
-Template sampling and storage, sample detection information save
and recall.
-Camera image calibration function
-The system displays real-time production information
(qualification rate, total production, speed, etc.), historical
production information browsing, export and save functions.
-Permission management based on the login account (such as general
operation users disable parameter adjustment permissions)
-Operation and adjustment of the mechanical part of the system
(Such as open the transmission device, the adjustment of the air
valve blow time, and the adjustment of the alarm signal)
Examples of sample detection patterns
The patterns shown below are all real-time shots in the existing
Keye detection system. The details are as follows:
Black spots or impurities in all positions of the bottle.
Electronic component part:
Name | Quantity | Unit |
1.3 million pixel camera | 11 | pcs |
camera lens | 11 | pcs |
Stroboscopic flash source | 3 | pcs |
Laser beamer | 2 | pair |
High-speed solenoid ejector | 2 | pcs |
Industrial Power | 3 | pcs |
Circuit trigger board | 1 | pcs |
Frequency converter | 5 | pcs |
Industrial computer | 1 | pcs |
HD touch screen | 1 | pcs |
Pneumatic Components | 1 | set |
Warning light | 1 | pcs |
Terminal/relay | 1 | set |
Strong and weak wires | Several | pcs |
Machining process