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DESICCANT AIR DRYERS FOR SUPERIOR PRODUCTIVITY
BD100+
COMPLETE PROTECTION FOR YOUR APPLICATION
Dry and clean compressed air is essential for a broad range of
industrial applications. Yet it must be produced reliably,
energy-efficiently and cost-effectively.Atlas Copco’s desiccant
dryers protect your systems and processes. Their robust design
ensures they operate with total reliability and deliver a constant,
stable dewpoint in full load conditions and even during a temporary
overload.
Protecting your reputation and production
Compressed air entering the air net is always 100% saturated.When
it cools, this moisture will condense, causing damage to your air
system and finished products. Removing moisture from compressed air
with a pressure dewpoint (PDP) as low as -70°C/-100°F, Atlas Copco
desiccant dryers eliminate system failures, production downtime and
costly repairs.
Highest reliability
• A constant pressure dewpoint down to -70°C/-100°F at 100% load
conditions.
• A proven, durable design for the switching valves significantly
improves the dryer lifetime.
• An advanced control and monitoring system ensures production
efficiency.
Maximum energy efficiency
Atlas Copco’s desiccant dryers incorporate energy-saving features
to cut your carbon footprint. A low pressure drop below 0.2 bar/2.9
psi drives down energy costs. Dewpoint sensing and control adapts
the energy consumption to the real load of the dryer. An adjustable
PDP setpoint enables you to adapt the dryer to your actual needs.
Easy installation and long maintenance intervals
The dryers have a small footprint thanks to an innovative
all-in-one design. Delivered ready for use, installation is
straightforward, minimizing costly production downtime.
Assuring your peace of mind
All internal components are easily accessible to facilitate maintenance. The use of high-grade desiccant and durable valves extends maintenance intervals beyond the standard three years.
BD 100+ Dual Tower
Excellent performance, efficient performance
1 Quality desiccant
• High adsorption silica gel desiccant needs less reactivation
energy than other drying agents.
• Dual-layer desiccant bed with a water-resistant bottom layer
protects the high-performance top layer.
• Pressure dew point of -40°C/-40°F as standard (-70°C/-100°F
optional).
• Up to 30% extra desiccant to deliver consistent performance even
in harsh conditions such as high temperatures and temporary
overloads.
2 Stainless steel valves
High-performance stainless steel butterfly valves with actuators
ensure a long lifetime.
3 Low wattage density heater
• Stainless steel design extends lifetime.
• Heater is installed in an insulated pipe for an energy-efficient
set-up.
• Insulated vessels are available as an option to further reduce
heat losses and increase overall efficiency(standard on the -70
°C/-100 °F model).
4 Galvanized piping with flanged connections
• Flanged piping simplifies maintenance and minimizes the risk of
leaks.
• Pipe sizing is optimized to ensure a low pressure drop for
maximum energy savings.
5 Filters
• A pre-filter prevents oil contamination to increase desiccant
lifetime.
• An after-filter protects the airnet from desiccant dust and
network contamination.
• Can be mounted directly on the inlet and outlet of the dryer for
low pressure drop.
• Easy to assemble and maintain. No extra piping and filter
connections are required.
6 Advanced controland monitoring system
• Fitted inside an IP54 cubicle for easy cabling and safety.
• Monitors all parameters to ensure maximum reliability.
7 Dew Point Dependent Switching
• Real pressure dew point monitoring (hygrometer).
• Pressure dew point (and alarm).
• The dryer will only switch to the next tower when the desiccant
is saturated, as measured by the dew point sensor. During this
cycle time extension, the dryer consumes no purge air, resulting in
a significant reduction in energy use.
8 Robust and compact design
• Standard frame, including forklift slots and lifting eyes for
easy handling.
• Wide vessels ensure a low air speed and a longer contact time.
• Flanges connecting the vessels are integrated into the top and
bottom shells, lowering the total unit height.
Technical Specifications
Type | Working pressure | FAD | Maximum temperature (ambient/air inlet) | Pressure drop (without filter) | Random filter model | Motor power | Volt | Dimensions | Weight | Outlet | ||||
Pre | Post | L | W | H | ||||||||||
bar | I/s | m³/min | °C | bar | 0.01μm 0.01ppm | 1μm | kW | mm | mm | mm | kg | Inch | ||
BD100+ -40°C & -70°C | 4.5~14.5 | 100 | 6.0 | 45/50 | 0.20 | UD140+ | DDp 130+ | 5.2 | 400V/3Ph/50Hz | 1131 | 896 | 1855 | 394 | G1 1/2" |
BD100+ZP -40°C Zero gas consumption | 4.5~15 | 100 | 6.0 | 45/50 | 0.20 | UD140+ | DDp 130+ | 5.1 | 400V/3Ph/50Hz | 1131 | 840 | 1690 | 346 | G1 1/2" |
Desiccant: Molecular sieve
Note: The supply includes pre-filter UD+ and post-filter DDp+
Reference working conditions:
Ambient temperature: 25°C
Intake air temperature: 35°C
Working pressure: 7 bar
Extreme operating conditions:
Maximum ambient temperature: 45°C
Minimum ambient temperature: 2°C
Maximum air intake temperature: 50°C
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