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HEAVY DUTY SP2540/SP2560 DCMC DOUBLE COLUMN MACHINING CENTER WITH WIDER WORKING RANGE
This double column machining center, based on the traditional design requirements of high rigidity, symmetrical structure and strong stability, it adopts the advanced design concept of dynamic stiffness, meanwhile optimizing the moving parts. Featured by big torque and rapid response, it is the first choice for machining area which covers widely such as automobile, mould, aerospace, military and hardware.
1. High rigidity and reliable accuracy.
The major components such as base, worktable,column, beam, moving base and saddle all are moulded with high-class resin sand while made by high quality gray cast iron. The residual stress is released through comprehensive heat treatment. What is more, with well distributed quantities of reinforce ribs, the machine is guaranteed with strength, rigidity and stability. X,Y axes apply with heavy load roller linear guideways, featured by high rigidity and good dynamic accuracy. Transmission part on all three axes are installed with grinding double nut ball screws of large diameter, which is characterized by compact structure, smooth moving and high precision.The supporter on ball screws are applied with high quality Taiwanese brand bearing. The both ends are pre-stretched, which diminish the accuracy loss during thermal extension. These two parts compose the stabilized, strong mechanical transmission system. The beam is designed of stepped construction, thus the big cross section and guideway span, shortened distance from spindle center to guideway, smaller over turn torque, all guarantee the good rigid structure. Taiwanese brand, specialized spindle for double column machining center, it is lubricated by grease, which ensures the spindle with fixed, constant lubrication. Meanwhile it saves the maintenance service. Spindle clamping and un-clamping is adopted with hydraulic type, which is more suitable for big torque cutting with low fault rate. The tool changer is located in the left side of the column, of 24T disc type.
2. High accuracy, and dynamic response.
The spindle front is installed with 4 groups of φ90 bearings, while
in the end it applies with roller bearing, which enables the
spindle not only with high rigidity but also with high rotary
accuracy. The spindle motor transmission is obtained through the
direct connection of spindle unit and the high rigidity coupling.
Here,for the coupling we use famous German brand MAYR. Which
ensures better machining orientation response speed and surface
quality and accuracy. The roller linear guideways X and Y axes are
featured by high accuracy and big preload, with frictional
coefficient only of 0.002. Which highly diminishes the machine
creeping. The transmission motors on three axes are directly
connected with STOBER gear reducer, which improves the feeding
transmission accuracy and also ensures the cutting torque. Z axis
is designed of hydraulic dual balanced cylinder, whose dynamic
response is much sooner. And the whole structure is more feasible
for maintenance.
3. High efficiency
Spindle speed 6000rpm, rated torque 143.3NM; Max.rapid feed of three axes is 10 m/min, with cutting feed rate of 8 m/min
4. Wider working range
Compared with similar size double column machining center, the bigger 3.0 M distance between two column provides wider machining area.
5. Standard Accessories
dual screw type chip conveyors, one chain type chip conveyor
spindle oil cooler, disc oil skimmer,10 years free mainlenance
reducer
foot brake, Ladder
Main Technical Parameters
Item | Unit | SP2540 | SP2560 |
X axis travel | mm | 4200 | 6200 |
Y axis travel | mm | 2900 | 2900 |
Z axis travel | mm | 1000 | 1000 |
Distance from table surface to spindle nose | mm | 250-1250 | 250-1250 |
Distance from table surface to ground | mm | 855 | 855 |
Distance between two columns | mm | 3000 | 3000 |
Worktable length | mm | 4000 | 6000 |
Worktable width | mm | 2500 | 2500 |
Max. loading bearing of table | kg | 16000 | 20000 |
T slot size | mm | 11*28*200 | 11*28*200 |
Main motor power | kw | 22/26 | 22/26 |
Spindle speed | rpm | 6000 | 6000 |
Spindle torque | Nm | 560 | 560 |
Spindle taper | # | 50 | 50 |
Tool clamping force | kgf | 1800±10% | 1800±10% |
Rapid feed speed(X/Y/Z) | m/min | 10/10/10 | 10/10/10 |
Machine weight | T | 38 | 43 |
Packing
FAQ
Q1: How is the warranty?
A1: Warranty time is 12 months after BL date.
Q2:Can we visit your factory before order?
A2:Sure.All new and old friends are welcomed to visit us at our
factory. Besides,we can pick up you at the station or airport if
needed.
Q3:Do you have a stock?
A3:Sorry, most of our machines don’t have stock, we always produce
according to order.
Q4:What’s the MOQ?
A4:One set only.
Q5:How about your quality?
A5:We have approved the ISO9001:2008 Quality management
system.ISO14001 Environmental management system, OHSAS18001
International occupational health and safety management system, and
Social Accountability 8000(SA8000). So you can rest assured of our
quality products and our best services.
Q6:Do you have professional engineers?
A6:Yes.we have professional engineers and designers. We can provide
OEM services.
Q7:Can you provide customized machines?
A7:Yes, we can design and manufacture according to your specific
requirements.